"Our native woods are becoming too scarce, and therefore too valuable, for us longer to degrade them to wasteful and unlovely uses. With this enforced respect for their materials we may reasonably hope to see our house-builders become home-builders, and our furniture-makers once again animated by true spirit of craftsmanship..."
—Gustav Stickley, "The Destruction of American Forests,"
The Craftsman, November 1909
A natural resource success
Gustav Stickley was a pioneer of the conservation ethic. He and allies like Theodore Roosevelt helped usher in new practices that transformed use of natural resources in this country.
As a result, the North American hardwoods that today's Stickley craftsmen sculpt into furniture are no longer scarce at all. They come from Appalachian and Adirondack forests that are growing considerably faster than they are being harvested.
The timberlands that stretch from Kentucky to Maine are called the Great Northern Forest by arborists. U.S. Forest Service data show that the inventory of hardwoods across this region has grown from 77 billion cubic feet in the early 1950s to around 180 billion cubic feet today. That's because annual hardwood growth (4.2 billion cubic feet) is double the volume of annual lumbering (2.1 billion cubic feet).
The premium white oak that Stickley is most famous for can now be thought of as a renewable crop. Logs are pulled out of mixed forests on private lands one at a time, as they peak, before the tree can decline, die, and then rot or burn. This works like weeding a garden. Timber harvests bring light into the forest and allow a fresh succession of plant and animal species to flourish.
Large amounts of carbon dioxide are captured and incorporated into a tree's wood as it grows. When a tree dies a natural death, its carbon is returned to the atmosphere. But when wood is fashioned into furniture that will last many lifetimes—as Stickley furniture does—that carbon is locked away. About half the weight of any piece of wood furniture is carbon, representing a substantial volume of CO2.
The cherry that is the mainstay of several of our collections comes from Pennsylvania and our home state of New York—where the woods are very clearly expanding rather than contracting. Back in 1907, when Stickley first bloomed as a national company, and Gustav was worrying about overtimbering, New York had 10.8 million acres of forest, while Pennsylvania had 8.7 million. Today, forests cover 18.7 million acres in New York, and 16.6 million acres in Pennsylvania. We buy from small family-owned businesses that have carefully managed these woodlots with us for decades.
This same healthy trend of new tree growth has unfolded across the forests of the Northern United States—which currently has 170 million acres of forested land, versus 138 million acres in 1907. The United States represents 5 percent of the world's population, and 9 percent of its land area, but can boast 10 percent (and rising) of the world's forest land.
What about the tropical mahogany we use in some of our smaller collections? The first thing any purchaser of wood furniture needs to know is that rainforest destruction is mostly a function of poverty, poor farming methods, and bad economic management in developing countries. Less than 5 percent of all harvested rainforest is used by the furniture industry; a large proportion is simply burned by poor residents to clear plots for other uses. Stickley buys plantation-grown mahogany (mostly from Fiji), not clear-cut timber. Managed forests like those Stickley relies on can yield sustainable lumber indefinitely.
Re-use. Re-purposing. Careful American production.
Because we intentionally "overbuild" our products, they don't break down and end up in a landfill. 100, 150, 200 years from now, the solid-wood furniture we make in the Stickley workshops this week will still be going strong. (For more on the subject, click here.) A Stickley piece is very likely to continue to be used and cherished generations from now. How many other items that you'll buy this year can you say that about?
Our focus on durability, quality, efficiency, and long-term results permeates our manufacturing process as well. As we build your rock-solid furniture, we do so in quite thrifty ways. We hand sort our wood with exceeding care, and waste very little. Employees are allowed to take home small trim blocks and other oak and cherry scraps to stoke their woodburning stoves during our brisk upstate New York winters. The remainder of our wood waste goes to a company that makes wood pellets for household heating. And our own large factory and office headquarters are heated entirely by sawdust collected throughout our workshop. (We work and live in the snowiest metro area in America!)
In late 2009, Stickley launched a major effort to re-fit the lighting in our factory, main office, and showrooms. By replacing thousands of fixtures we will cut our energy use for lighting roughly in half. Our investment in more energy-efficient equipment is expected to reduce the company's electricity consumption by approximately $145,000 per year.
Stickley has an extensive Blue Bin program for recycling paper, cardboard, and plastic bottles. Very little of anything is wasted. We'd like to see another factory with close to a thousand skilled workers churning out large highly finished products made by hand from variable natural materials that has dumpsters as small as ours!
Efficiency and intelligent conservation are also central to Fine Upholstery. The down and feather fillings that we use liberally are all-natural and environmentally friendly. The urethane foams in Stickley-made sofas and chairs contain the maximum percentage of soybean-derived polyols, reducing the percentage of petroleum-based inputs. Our urethane foams are PBDE-free. And our hardwood frames are formaldehyde-free.
Stickley is proud to feature Sensuede® coverings. These fabrics—which are lush to the touch, and in a class by themselves when it comes to rub-test durability—are made entirely of recycled polyester (like PET drink bottles).
A final way Stickley stays clean and efficient: We are one of the rare large furniture makers who continue to build primarily here in the U.S. Most competitors have outsourced the majority (or all) of their production overseas—to countries where pollution controls are weak, where wood sourcing is dubious, and where shipping the bulky finished products across oceans to the U.S. consumes a huge amount of fossil fuel. When you thumb through those glitzy catalogs of "discount designer" furniture, ask where their products are made. With what sort of environmental footprint? And what construction methods lurk beneath those slick finishes and fabrics?
More than 90 percent of Stickley's products are still made by our own craftsmen in our upstate New York and North Carolina workshops. We comply with strict federal, state, and local environmental regulations. We are a member of the Sustainable Furnishings Council. We build solid wood furniture the right way.
Stickley has been "living in harmony with nature" for more than a century. We intend to do even better over the next 100 years.